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Hanger Cleaning Incinerator, Environmentally Friendly and Effective Paint Removal Solution
Hanger Cleaning Incinerator is a special baking machine used in industrial cleaning. These ovens enable the cleaning of materials such as hangers, hooks, bars and grids used in paint systems, as well as motor housings, conveyor chains and coatings on the surface of defectively painted metal parts without using chemicals. The working principle of our Hanger Cleaning Oven is to decompose the organic and inorganic chemical bonds in the paint by heating in a flameless and low oxygen environment.
Advantages of Hanger Cleaning Incinerator
Since no chemicals are used, the amount of environmental waste is minimal, which offers an environmentally friendly solution. Since it works in a flameless and low-oxygen environment, it does not harm the environment with low emission values. Parts are cleaned quickly and effectively thanks to the high temperature and low oxygen environment. Automatic loading and unloading systems reduce labor costs and increase productivity. Cleaning without the use of chemicals reduces operating costs and provides an economic advantage. Compact oven models are available for small-scale enterprises and large capacity ovens for large-scale industrial facilities. Robust construction made of high quality materials ensures long-lasting use. The ovens are easy to maintain regularly and offer long-term reliability with low maintenance costs.
Hanger Cleaning Incinerators Application Areas
Cleaning of hangers, hooks, bars and grids used in paint plants. Cleaning of coatings on the surface of engine housings and conveyor chains used in the automotive industry. Cleaning of various metal parts in the metal processing industry. Cleaning of coatings on metal parts used in the furniture industry.
Automatic Loading System
The automatic loading system ensures that the hangers are quickly and neatly placed in the oven without the need for manual intervention. This speeds up the cleaning process and increases production efficiency. By reducing the physical burden on operators, this system minimizes personnel requirements. This saves labor and reduces operating costs.
The automatic loading system ensures high accuracy in continuous and repetitive work. Maintains the quality standard by loading with the same precision every time. It prevents work accidents that may occur in manual loading processes. The automatic system increases operator safety by providing a safe working environment. The automatic loading system works integrated with the general control system of the oven. In this way, the entire cleaning process can be managed from a single control panel. High-precision sensors and control mechanisms ensure that the hangers are placed in the correct position and evenly. The system is designed to require minimal maintenance. Thanks to its user-friendly design, maintenance operations can be carried out quickly and easily.
Door Safety Lock System
The door safety interlock system prevents accidental or accidental opening of the oven door. This minimizes the risk of operators coming into contact with high temperatures and steam and ensures a safe working environment. Opening the door during the cleaning process can interrupt the process and reduce productivity.
The safety interlock system ensures that the oven door only opens when the process is complete, ensuring uninterrupted operation. The door safety interlock system is integrated with the oven control panel. This means that operations such as opening or locking the door can be managed through a central control system. When the oven door is closed, the safety interlock system automatically engages and locks the door. This helps to ensure safety without the need for manual intervention. The safety interlock system is made of high quality materials and ensures a long service life. It is designed to withstand harsh industrial conditions. Audible and visual alarm system to alert operators when the door safety lock is engaged or malfunctioning. Manual opening mechanism for emergencies ensures safe opening of the door.
High Temperature Heating
The inside of the furnace is heated to a set temperature at which the parts are cleaned. Organic and inorganic chemical bonds are removed from the surface by decomposing them in a flameless and low-oxygen environment.
Combustion Chambers
A more efficient combustion process is realized with a double combustion chamber (primary and secondary).
Flameless Cleaning
The parts are cleaned at high temperature without contact with the flame, so they do not deform.
Insulation Materials
The interior of the oven is lined with high quality insulation materials to minimize heat loss.
| Technical Specifications | |
|---|---|
MODEL | ATF-40 |
CAPACITY | 12 KG/S |
HACİM | 4 M3 |
KAPAK | MANUAL |
NUMBER OF BRUULDER | 2 |
SECOND COMBUSTION CHAMBER | AVAILABLE |
CHIMNEY | STAINLESS STEEL |
OTOMATİK YÜKLEME | OPTIONAL |
OTOMATİK KAPAK AÇMA | OPTIONAL |
| Optional Features |
|---|
Automatic Loading |
Automatic Ash Discharge |
Wet Chimney Flushing System |
Dry Chimney Washing System |
Semi-Dry Chimney Flushing System |
Gas Filtration System |
Emission Monitoring System |
Production in Different Capacities |
Different Brand Burners |
Frequently Asked Questions (FAQ)
Hanger cleaning incinerator is a baking machine that cleans coatings, grease, polymer, sedimented oil, dust, wet paint and cataphoresis coatings on the surfaces of metal parts such as hangers, hooks, bars used in paint and coating processes without using chemicals, at high temperature and in a low oxygen environment.
The oven operates in a flameless and low-oxygen environment. It decomposes the organic and inorganic chemical bonds in the paint by heating it at high temperature. In this way, coatings are easily removed from the surface. The parts are only exposed to high temperature without contact with the flame.
Various metal parts such as hangers, hooks, bus bars, gratings, motor housings, conveyor chains, defectively painted metal parts, grease, polymer, deposited oil, dust, wet paint and cataphoresis coatings can be cleaned.
The oven cleans by decomposing organic and inorganic bonds in a high temperature and low oxygen environment without the use of chemicals. This method provides effective cleaning without producing chemical waste.
It is used in various industries such as automotive, shipbuilding, metalworking, furniture, paint plants and general industrial cleaning.
Our suspension cleaning incinerator operates in the 425 - 485 °C range. These temperatures change the molecular structure of paints and coatings, allowing them to be separated.
Ovens require regular maintenance, but offer long-term reliability with low maintenance costs. Periodic checks and cleanings keep the furnace running efficiently.
Incinerators, are produced in a variety of sizes and capacities, from compact models for small-scale businesses to large-capacity models for large-scale industrial plants.
The installation of the incinerator is carried out by a team of experts. Thanks to the user-friendly control panel, temperature, timer and other parameters can be easily adjusted. Automatic loading and unloading systems ensure efficient operation of the furnace with minimal operator intervention.
Since no chemicals are used, the amount of environmental waste is minimal. Low emission values do not harm the environment, making the oven an environmentally friendly solution.
Energy consumption is optimized thanks to high quality insulation materials and automatic shutdown features. Incinerators reduce operating costs by operating energy efficiently.
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